We create a name plaque for each each participant in our annual Workshops. They are a lasting memento and also serve as demonstrations of our various CNC, texturing, and painting techniques.

Roger’s plaque was designed in EnRoute.

To start, we type in the text using a simple cartoon script. However, as usual, the text needs to be modified a little.

To show why, here is a small sample with the text only.

The areas where the shapes merge tend to thicken or bulge a little. But this is easily fixed. We trace the letters with new vectors, separating the problem areas. Then we carefully cut the shapes and line them up so they overlap.

After this, using an outline around the letters, we create a flat relief .5" tall (the height is arbitrary). Then, using the same oval we will make the dome from, we modify the relief (using the same angle for the relief). This way they will match.

The dome background is next. Again, using the dome tool with the same vector and settings. Looking at the front view, we can see the letters sticking through.

Next, we import one of our bitmaps (Wiggly Weave). We size and position it so the holes between the weave line up around the oval.

Then we selected the relief and the bitmap and input a value of .2".

Remember, when using bitmaps: black does nothing and the white rises .2". Grays will be in between depending on their luminosity.

After this, we select the lettering outline and, in the front view, we use the arrow keys to nudge it into position in relation to the weave background.

We then create a half inch frame with a slightly rounded top using the dome relief tool.

After this, we create the profile of a rope using four circles which are then combined and sized.

The rope is created first as a mesh shape using the extrude tool. This tool takes some practice (we used seven rotations).

We use the arrow key (once again in the front view) to bring it into position. Then after selecting the rope and frame I merge them together; modifying the frame relief with the mesh object.

Lastly, we use our letter vectors to add the domed lettering.

We used a 3/8 ballnose bit for a rough pass and a 1/8" tapered bit with an 80% overlap for the final pass.

The results speak for themselves.