Making a steel owl

The welding crew is making fabulous progress on the interior armature of the UnderHill Suite at the Hazelnut Inn and it won’t be long until they head out into the garden to finish the welding there. That means it is time to work up a final design for what we will build. Peter and I discussed the possibilities and after a few quick scribbles, settled on a final version for the outer fireplace. I worked up a quick concept and with Peter’s approval, it was time to get to work. The owl above the fireplace opening must be fireproof and we decided it should be made of welded steel. I whipped up the cutting files on my computer and then sent them to the FastCut CNC plasma. We set the machine in motion and went for coffee. After coffee, the pieces were perfectly cut and cool enough to handle. After a few minutes with my big hammer on my favourite anvil, they were shaped and ready to weld. The eyeballs are made from a couple of giant 2.25” dome head rivets and the eye sockets and beak are shaped and welded steel. Next week I’ll finish welding up the decorative keystone and then begin fabricating the armature for the rest of the fireplace. Stay tuned…